Saguna Group is a Masterbatche Manufacturer in Pune. We produce white, black, colour, and additive masterbatches for plants manufacturing film, pipes, injection and packaging machines. The head office of our company is situated at Uruli Devachi on Pune-Saswad Road. We ensure perfect matching of every shade of your resin and supply you with samples before your order placement.
Masterbatch is a combination of the colourant or additive that is blended with the resin and is made into pellets. This is added to your plastic in small quantities and makes the plastic look like whatever it is meant to look like – white, black, UV-resistant or static-resistant.
It is utilized as a substitute to pigment in powder form because it offers three very simple advantages. First, it is less messy. Second, it is simpler to measure. Third, it mixes better, so the colour is uniform throughout the finished good.
Essentially, it becomes a pre-mixed recipe that comes straight to your machine with all the mixing already done.
| What We Make | White, black, colour and additive masterbatch |
|---|---|
| Plastics We Serve | PP, HDPE, LDPE, LLDPE, PET, PVC |
| Used For | Film, pipes, injection moulded parts, sheets, packaging |
| Custom Shade Matching | Yes. Pantone code, colour chip or sample part |
| Sample Before Order | Yes |
| Minimum Order | |
| Location | Uruli Devachi, Pune - 412308 |
| Delivery | Pune, Maharashtra and across India |
| Contact | +91-9922557733 |
Four primary varieties include the following: white, black, colour and additive masterbatch. Each one addresses a particular challenge at your production facility.
| Type | What it does | Typical use |
|---|---|---|
| White | Gives a bright white colour and makes plastic opaque | Packaging, containers, pipes, household items |
| Black | Gives deep black and helps resist sun damage | Pipes, cables, films, outdoor products |
| Colour | Gives any shade, including custom matches | Moulded parts, caps, crates, toys, films |
| Additive | Changes how plastic behaves, not its colour | UV protection, static control, film handling |
White masterbatch is Titanium dioxide (TiO2) in carrier resin. This makes the plastic white and opaque and prevents any light and print-through from penetrating. A thin film will require more white masterbatch than a thicker injection moulded piece. [Your percentage range is between 30% to 70% TiO2, mention the carriers].
Black masterbatch is carbon black in a carrier resin. It provides black colouring and also acts as an anti-UV agent. This is why there is carbon black in pipes, cables and agricultural films. It would be best if you told us if your product will be exposed to the outside environment, because that will determine what we recommend.
Colour masterbatch is a pigment blend in carrier resin. We can manufacture colours for your needs according to your requirements. The pigment blend will be done with your resin not any other as the same pigment can give different results in different resins.
Additive masterbatch does not give colour but rather a property. Many times, it becomes cheaper to solve problems on the production line with additive masterbatch.
| Additive | Problem it solves |
|---|---|
| UV | Sun makes the product brittle or faded |
| Anti-static | Dust sticks to the product |
| Anti-block | Film layers stick together |
| Slip | Film drags on the machine or does not slide |
| Anti-fog | Water drops mist up food or farm film |
| Antioxidant | Plastic breaks down in heat while processing |
| Flame retardant | Wire and electrical parts need to resist burning |
| Antibacterial | Surface needs to limit germ growth |
For most colour masterbatch, add about 1% to 4% of the total plastic weight. The exact amount depends on the shade, how thick the product is and the resin.
Adding too little gives weak or patchy colour. Adding too much wastes money. A short trial run on your machine settles it.
We match the shade on your own resin, you test and approve a sample and we keep that sample as the standard for every later batch.
We make masterbatch for PP, HDPE, LDPE, LLDPE, PET and PVC.
The carrier must be compatible with the base plastic. Otherwise, we may have streaking, weaknesses or flow problems. The carrier is selected based on your information about the resin and process.
| Plastic | Common products |
|---|---|
| PP | Packaging, moulded parts, woven sacks |
| HDPE | Pipes, drums, crates, caps |
| LDPE / LLDPE | Films and bags |
| PET | Bottles and sheets |
| PVC | Pipes, profiles, cables |
The manufacture of products from Pune will take less time, cost less in shipping and react faster to any problems with a batch.
We offer film, injection, pipe, sheet and roto moulding plastic components for packaging, pipe, agriculture, cable, automotive and consumer applications.
Agglomeration is most important or else lines and gels will be evident. Slip, anti block and UV are typical additives.
Consistency of colour between shots is vital here. Dosage control is significant.
Pipes are subjected to sunlight and heat over years. Black and UV grades are most significant.
Large objects such as tanks need colour pigments that can withstand long heating periods.
Pune is home to a vast plastic and automobile industry in Chakan, Bhosari, Ranjangaon, and Hadapsar. Our delivery zone spans these locations.
The raw material is checked before processing; the dosing process is monitored while manufacturing; and each batch is tested against your approved sample prior to shipping.
Tell us your polymer type, the colour or property you require and your monthly order volume. We will get back to you with pricing and sample availability.
